Polyurethane Packaging Foam
Foam-in-Bag Protective Packaging
Polyurethane packaging foam is used to cushion, support and stabilize fragile products during shipping. NCpack® offers a device-free foam-in-bag approach for practical protective packaging.
What is polyurethane packaging foam?
Polyurethane packaging foam is a protective foam material used to reduce shipping damage by creating cushioning support around fragile, sensitive or irregularly shaped products. It can be designed in different densities, expansion levels and formats depending on the application.
In protective packaging, polyurethane foam can help fill void spaces inside the box, absorb impact energy and reduce product movement during transport. This makes it useful for products such as glassware, ceramics, lighting products, electronics, spare parts, medical equipment and export samples.
NCpack® Packaging Foam uses a foam-in-bag concept: the expanding polyurethane foam is activated inside the pouch and placed inside the shipping box to form a protective cushioning area.
Why is polyurethane foam used in packaging?
Polyurethane foam is preferred in protective packaging because it can be formulated to create a stable cushioning structure. The aim is not only to wrap the product, but also to control the empty space around it and reduce the impact transferred to the product.
How does polyurethane foam-in-bag packaging work?
NCpack® turns polyurethane foam packaging into a practical, device-free pouch system.
Activate
The internal barrier is opened by applying pressure to the pouch.
Mix
The two polyurethane components are mixed inside the pouch.
Expand
The foam expands and creates volume inside the pouch.
Protect
The pouch forms cushioning support inside the shipping box.
Polyurethane packaging foam vs. standard packaging fillers.
The right packaging method depends on product fragility, weight, shape and the available void space inside the shipping box.
Bubble Wrap
Useful for lightweight products, but may not fully stabilize heavy, sharp-edged or irregularly shaped items.
Loose Fill / EPS
Can fill empty space, but may shift during transport and may not create a product-specific support form.
NCpack® Foam-in-Bag
Expands inside the pouch and helps create a controlled cushioning support inside the shipping box.
Device-free polyurethane foam packaging with NCpack®
Traditional foam packaging systems may require foam dispensing equipment, compressors, trained operators and maintenance. NCpack® is designed as a practical alternative for companies that need protective foam packaging without investing in a machine-based system.
Polyurethane foam bags for different packaging needs.
NCpack® foam bag codes are designed for different product sizes, void spaces and target protection levels.
24 × 15 cm pouch · approx. 4 cm expansion
25 × 18 cm pouch · approx. 8 cm expansion
25 × 25 cm pouch · approx. 7 cm expansion
30 × 40 cm pouch · approx. 7 cm expansion
45 × 45 cm pouch · approx. 7 cm expansion
45 × 50 cm pouch · approx. 10 cm expansion
60 × 50 cm pouch · approx. 10 cm expansion
60 × 50 cm pouch · approx. 10 cm expansion
65 × 65 cm pouch · approx. 10 cm expansion
Read more about protective foam packaging.
Explore connected NCpack® guides about expanding packaging foam and foam-in-bag technologies.
Frequently asked questions.
Key questions about polyurethane packaging foam and NCpack® device-free foam-in-bag packaging.
What is polyurethane packaging foam?
Is polyurethane foam used for protective packaging?
What is foam-in-bag polyurethane packaging?
Does NCpack® require a foam dispensing machine?
Which products can be protected with polyurethane packaging foam?
Can I request NCpack® samples?
Evaluate NCpack® polyurethane foam bags for your shipments.
Share your product size, box size, weight and target protection level. We can suggest suitable NCpack® foam bag codes and sample options.